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Our technologies

Coating technology

Thanks to the configuration of our coating techniques, we are able to solve wear problems flexibly and highly efficiently.

Welding technology

The use of state-of-the-art welding equipment and technical aids ensures outstanding quality in the welding process.

Coating technology

Our range of services in the field of coating technology begins with complex build-up welding work with highly wear-resistant alloys and materials, which are optimally tailored to customer requirements through ongoing research and development. In our in-house laboratory, a wide variety of basic components are analyzed and prepared for processing with the help of specially developed processes and released for series production.
Our range of services in the field of coating technology begins with complex build-up welding work with highly wear-resistant alloys and materials, which are optimally tailored to customer requirements through ongoing research and development. In our in-house laboratory, a wide variety of basic components are analyzed and prepared for processing with the help of specially developed processes and released for series production.

Equipment

Laser cladding system
  • 9-Axis LASER System
    maximum machining dimensions: D 2.750 x 5.000 mm, 3 t

Thanks to a CAM connection, our robot-supported laser cladding system enables three-dimensional application of the coating in the highest quality, even with the most difficult geometries. Very fine seam scaling enables precise placement of the armor. The coating offers metallurgical properties thanks to minimal penetration and low energy per unit length. The hardness and toughness of the build-up welds can be adjusted directly in the process without interruption thanks to a fully implemented software solution. These options guarantee the customer reliability and consistent quality in the execution of build-up welding work.

In addition, the unique powder feed of this system makes it possible to process materials that were previously considered impossible or almost impossible to weld and thus to offer new solutions.

PTA build-up welding systems
  • 9-Axis PTA-System
    maximum machining dimensions: D 3.000 x 2.000 mm, 2 t

  • 6-Axis-PTA-System
    maximum machining dimensions: D 1.200 x 600 mm, 0,5 t

  • Hand-guided PTA-Systems

Our robot-supported build-up welding systems make it possible to coat the most difficult geometries and hard-to-reach areas to the highest quality. The hardness and toughness of the build-up welds can be continuously regulated and adjusted using a fully implemented software solution. These options guarantee the customer reliability and consistent quality in the execution of build-up welding work.

In addition to the robot-guided systems, a high-performance, hand-guided system is operated, with which complicated individual geometries that cannot be achieved by the robot can be realized. The unique powder feeding system of this machine also makes it possible to process materials that were previously considered impossible or almost impossible to weld and thus to offer new solutions.

Detonation coating system
  • 6-Axis robot + Manipulator
    maximum machining dimensions: D 2.000, L 4.500 mm, 3 t

The coating system developed and designed by us differs from most other high-speed processes in that the material to be applied is hardly changed by minimal process heat and the temperature required for bonding with the substrate is largely generated by kinetic energy.


This technology makes it possible to coat workpieces without significant heating (max. 80°C) and to apply coatings of good quality even under the most unfavorable conditions (e.g. coating distance of 0.15 to 0.8 m, angle of incidence up to 15° to the substrate).


A consistently high quality of Ceramant® flame-shock spray coatings can be guaranteed even on complicated geometries.

Sintering technology
  • MF-Sintering technology
    maximum machining dimensions: 800 x 100 mm

  • Vacuum protective gas furnaces
    maximum machining dimensions: 800 x 600 x 400 mm

  • Heat treatment
    maximum machining dimensions: 1.200 x 800 x 800 mm

  • Decoating system
    maximum machining dimensions: 2.500 x 1.500 mm

With our induction sintering system, we can utilize the technological advantage of very rapid and intensive energy input into the component. The extremely short sintering time guarantees that the previously applied powder materials retain the desired properties and that there is very little undesirable phase formation.

In a vacuum atmosphere and the use of various protective gases, it is possible to apply coatings under optimum conditions and guarantee absolute operational reliability of the wear protection coating applied by fusion bonding. The uniform application of heat results in virtually no distortion of the component.


"The value of an idea lies in the using of it."

Thomas Alva Edison


Welding technology

State-of-the-art welding equipment and technical aids guarantee the highest quality in the welding process. Extensive complete equipment, specialized in the processing of austenitic materials and highly trained employees are a guarantee for the highest quality and professional processing of critical materials. Separation of ferritic and austenitic work areas is a matter of course.

Equipment

11 Welding cabins (MIG-MAG-WIG)
  • 2 pcs. 3-axis positioner
    D 3.000 mm, Maximum load capacity: 4 t 
  • 7 pcs. 3-axis positioner
    D 2.000 mm, Maximum load capacity: 2,5 t 
  • 1 pcs. 2-axis positioner
    D 2.000 mm, Maximum load capacity: 1,6 t 
  • 1 pc. Multi-roll stand
    D 1600 mm x 3000 mm, Maximum load capacity: 3,2 t

In addition to modern welding equipment and technical aids, our welding specialists have access to infinitely adjustable rotating, tilting and lifting positioners so that the surfaces to be processed can always be optimally reached and the highest quality weld seam can be achieved. To ensure personal safety, the specialists are provided with the appropriate protective clothing and equipment. A modern extraction system, including an extraction wall and variable extraction nozzles, provides the necessary health protection to guarantee top performance even after years of welding work.

Ceramant Verschleißtechnik
Peter Müller GmbH & Co KG

Contact

© Ceramant Verschleißtechnik - Peter Müller GmbH & Co KG. Konzept & Umsetzung: Eyecatcher Werbeagentur.